1. Site Preparation

Clear the area, level the ground, and construct foundations for heavy equipment like transformers, switchgear, and control panels.

2. Structure erection

The foundation of a successful erection process is a well-designed and sturdy structural framework. Our team assembles a framework that provides stable support for all subsequent components. By ensuring the precise alignment and secure placement of each element, we create a robust base that guarantees the integrity and durability of the entire structure.

3. Bolting and Welding of Critical Components

Once components are positioned, our team proceeds with bolting and welding to establish strong, stable connections. Using industry-standard materials and techniques, we ensure each joint meets regulatory requirements and project specifications. This attention to detail provides structural integrity and helps withstand various operational stresses.

4. Equipment Erection - Equipment Assembly and Positioning

Our team of skilled technicians assembles each piece of equipment with precision and expertise. From heavy machinery to delicate instrumentation, we ensure that all components are assembled according to design specifications. Using advanced tools and methods, we position equipment accurately, paying close attention to alignment and orientation to facilitate optimal performance.

• Transformer Installation: Place and secure transformers on their foundations, including oil filling, testing, and earthing.
• Busbar Installation: Assemble and install busbars, which connect various components and facilitate the flow of electricity.
• Switchgear & Control Equipment: Install switchgear (circuit breakers, relays, and switches) and control panels for protection, monitoring, and management of the substation.
• Cable Laying: Lay power and control cables between equipment, including underground or overhead lines, and connect them to respective terminals.
• Grounding & Earthing: Ensure proper earthing of all equipment to maintain safety standards and protect against faults.

5. Safety Inspections and Testing

Safety is at the forefront of our erection services. We conduct rigorous inspections and tests to confirm that all equipment meets safety standards and regulatory requirements. Our testing includes load assessments, stress tests, and operational trials under various conditions to ensure readiness. Any adjustments needed for safe operation are addressed immediately, and comprehensive documentation is provided.

6. Handover and Training

After successful installation, we offer a formal handover that includes operational training for your team. We provide detailed documentation, maintenance guidelines, and best practices to ensure smooth operation. Our team is available to answer any questions and ensure that your personnel are comfortable and confident with the new equipment.

7. Final Inspections and Quality Assurance

Before the project is commissioned , our team conducts comprehensive inspections to verify that all components are installed correctly and securely. We adhere to strict quality assurance protocols, checking each element for structural integrity, alignment, and functionality. A final inspection report is generated, documenting compliance with project standards and ensuring client satisfaction.